What are the emergency measures for various faults of vacuum furnace?
What are the emergency measures for various faults of vacuum furnace? The following emergency measures shall be taken immediately in case of sudden power failure, water cut-off, compressed air cut-off and other emergencies: including emergency nitrogen and emergency cooling water. The main measures taken are:
1、 When the heating chamber is heated and powered off
1). turn off the total power of the equipment immediately.
2). close the vacuum valve of each pipeline to prevent air from entering the vacuum furnace.
3). high purity nitrogen for heating room ventilation to 6.6 × 10-4 cool down the furnace as soon as possible At the same time, ventilate the cooling chamber in advance to heat the gate valve.
4). if reclaimed water is used for cooling and water supply, standby water (tap water or reservoir) shall be used.
2、 When the heating chamber heats up water
1). cut off the heating power immediately.
2). enable standby water.
3). transfer the workpiece from the heating chamber to the cooling chamber, and fill nitrogen to quickly cool the parts.
4). fill the high-purity nitrogen and heat the chamber to quickly cool it below 150.
3、 Partial leakage occurred when the heating chamber was heated
1). immediately plug the leakage position with vacuum cement.
2). cut off the heating power immediately.
3). the heating chamber shall be immediately filled with high-purity nitrogen to make the pressure in front of the furnace close to the first level, so as to reduce air infiltration.
4、 Flow operation
1). if there is no water or insufficient water pressure for a short time, an audible and visual alarm system can be provided, but the work will not be affected. It can continue to work under normal conditions.
2). if the water supply is cut off or the water pressure is insufficient, and it is estimated that the situation will exceed 20 minutes, the heating shall be stopped immediately. When the water pressure returns to normal, start heating from zero. At this time, it should be based on the uniform process curve when the temperature of the heating chamber is just right.
5、 Power operation
Power system, all pneumatic valves shall be closed immediately In case of “feeding” or “feeding” during power failure, the specific free punishment methods are as follows:
1). when encountering the “feeding” process, change the “activity” to the “manual” mode. After calling, use the manual operation key to complete the “feeding process”, then change the “manual” to “activity”, and continue to work according to the normal standard.
2). when encountering the “feeding” process, immediately use people to remove the materials, and close the gate valve together with people. After calling, start from the start of the first work. The so-called “person” is to make the mechanism act artificially by shaking hands under the DC motor or the tail of the instrument.
Post time: Jun-21-2022