China Cheap price Which Is A Good Vacuum Quenching Furnace – vacuum gas quenching furnace Horizontal with single chamber – Paijin


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China Cheap price Which Is A Good Vacuum Quenching Furnace – vacuum gas quenching furnace Horizontal with single chamber – Paijin Detail:

What’s vacuum gas quenching

Vacuum gas quenching is the process of heating the workpiece under vacuum, and then cooling it quickly in the cooling gas with high pressure and high flow rate, so as to improve the surface hardness of the workpiece.

Compared with ordinary gas quenching, oil quenching and salt bath quenching, vacuum high-pressure gas quenching has obvious advantages: good surface quality, no oxidation and no carburization; Good quenching uniformity and small workpiece deformation; Good controllability of quenching strength and controllable cooling rate; High productivity, saving the cleaning work after quenching; No environmental pollution.

There are many materials suitable for vacuum high-pressure gas quenching, mainly including: high-speed steel (such as cutting tools, metal molds, dies, gauges, bearings for jet engines), tool steel (clock parts, fixtures, presses), die steel, bearing steel, etc.

Paijin Vacuum gas quenching furnace is a vacuum furnace consisted by furnace body,heating chamber,hot mixing fan,vacuum system,gas filling system,vacuum partial pressure system,electric control system,water cooling system, gas quenching system, pneumatic system,automatic furnace feeding trolley and power supply system.


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Application

Paijin Vacuum gas quenching furnace is suitable for quenching treatment of materials such as die steel, high-speed steel, stainless steel, etc; solution treatment of materials such as stainless steel, titanium and titanium alloy; annealing treatment and tempering treatment of various magnetic materials; and can be used for vacuum brazing and vacuum sintering.

Vacuum gas quenching Furnace (1)

Characteristics

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1. High cooling speed: by using high efficiency square heat exchanger, its cooling rate is increased by 80%.

2. Good cooling uniformity: Air nozzles are evenly and staggered set all around the heating chamber.

3.High Energy Saving: Its air nozzles will automatically close in heating process, makes its energy cost 40% less.

4. Better temperature uniformity: its heating elements are evenly set all around the heating chamber.

5. Suitable for various process environments: Its heating chamber’s insulation layer is made by composite hard insulating layer or metal insulating screen, suitable for various environments.

6. Smart and easy for process programming, stable and reliable mechanical action, automatically, semi-automatically or manually alarming and displaying the faults.

7. Frequency conversion control gas quenching fan, optional convection air heating, optional 9 points temperature survey, partial pressure quenching and isothermal quenching.

8. With whole AI control system and an extra manual operating system.

Standard model specification and parameters

Standard model specification and parameters
Model PJ-Q557 PJ-Q669 PJ-Q7711 PJ-Q8812 PJ-Q9916
Effective Hot Zone LWH (mm) 500*500 * 700 600*600 * 900 700*700 * 1100 800*800 * 1200 900*900 * 1600
Load Weight(kg) 300 500 800 1200 2000
Maximum Temperature(℃) 1350
Temperature control accuracy(℃) ±1
Furnace temperature uniformity(℃) ±5
Maximum Vacuum Degree(Pa) 4.0 * E -1
Pressure raise rate (Pa/H) ≤ 0.5
Gas quenching pressure (Bar) 10
Furnace structure Horizontal, single chamber
Furnace door opening method Hinge type
Heating elements Graphit heating elements
Heating chamber Composition structure of Graphit hard felt and soft felt
Gas quenching flow type Vertical alternating flow
PLC & Electric elements Siemens
Temperature controller EUROTHERM
Vacuum pump Mechanical pump and roots pump

Customized optional ranges

Maximum temperature

600-2800 ℃

Maximum temperature degree

6.7 *  E -3 Pa

Gas quenching pressure

6-20 Bar

Furnace structure

Horizontal,Vertical, single chamber or multi chambers

Door opening method

Hinge type, Lifting type,Flat type

Heating elements

Graphit heating elements, Mo heating elements

Heating chamber

Composed Graphite felt, All metal reflecting screen

Gas quenching flow type

Honrizontal alternating gas flow;Vertical alternating gas flow

Vacuum pumps

Mechanical pump and roots pump; Mechanical, roots and diffusion pumps

PLC & Electric elements

Siemens;Omron;Mitsubishi;Siemens

Temperature controller

EUROTHERM;SHIMADEN

Quality control

Quality is the spirit of the products, is the key point decide a factory’s future.Paijin take quality as the most priority issues in our daily work.To ensure the good quality of our products, we paid much attention on 3 aspects.

     1.Most important: Human. Human is the most important point in every work. We have complete training courses for every new worker, and we have rating system to rate every worker to a level (junior, middle, high), different level workers are apponted to different jobs with different salary. In this rating system, it’s not only the skills, but also rate in responsibility and error rate, executive power etc. By this way, workers in our factory are willing to do the best in his work.And strictly follows the quality management rules.

     2. Best materials and components: We only purchase the best materials on market, we know that saves 1 dollar in material would cost 1000 dollars in final. The key parts like electric components and pumps are all brand products like Siemens, Omron,Eurotherm, Schneider etc. For the other parts made in China, we choose the best factory in industry and signed product quality guranntee contract with them,to ensure every component every parts we use in the furnace is the best quality products. 

     3. Strict Quality management: We have 8 quality check points in the processes of furnace producing, Examination in each check point is carried by 2 workers and 1 factory manager is responsible for it. In these check points, materials and components, and every aspects of the furnace are double checked to ensure its quality. At last, before the furnace leaves factory, it should be final checked with heat treatment experiments.

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Product detail pictures:

China Cheap price Which Is A Good Vacuum Quenching Furnace – vacuum gas quenching furnace Horizontal with single chamber – Paijin detail pictures

China Cheap price Which Is A Good Vacuum Quenching Furnace – vacuum gas quenching furnace Horizontal with single chamber – Paijin detail pictures

China Cheap price Which Is A Good Vacuum Quenching Furnace – vacuum gas quenching furnace Horizontal with single chamber – Paijin detail pictures

China Cheap price Which Is A Good Vacuum Quenching Furnace – vacuum gas quenching furnace Horizontal with single chamber – Paijin detail pictures

China Cheap price Which Is A Good Vacuum Quenching Furnace – vacuum gas quenching furnace Horizontal with single chamber – Paijin detail pictures

China Cheap price Which Is A Good Vacuum Quenching Furnace – vacuum gas quenching furnace Horizontal with single chamber – Paijin detail pictures


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We keep on with our business spirit of "Quality, Performance, Innovation and Integrity". We goal to create much more worth for our customers with our rich resources, state-of-the-art machinery, experienced workers and exceptional providers for China Cheap price Which Is A Good Vacuum Quenching Furnace – vacuum gas quenching furnace Horizontal with single chamber – Paijin , The product will supply to all over the world, such as: Seychelles, Azerbaijan, kazakhstan, Our company always concentrate on the development of the international market. We have a lot of customers in Russia , European countries, the USA, the Middle East countries and Africa countries. We always follow that quality is foundation while service is guarantee to meet all customers.
  • The company can think what our think, the urgency of urgency to act in the interests of our position, can be said this is a responsible company, we had a happy cooperation!
    5 Stars By Catherine from Swiss - 2018.07.26 16:51
    The factory technical staff not only have high level of technology, their English level is also very good, this is a great help to technology communication.
    5 Stars By Wendy from Washington - 2018.09.23 18:44
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